Standard Finishing Systems

In today's print-on-demand market, manufacturers are rolling out collators designed for shorter runs. by Chris Bauer The Kansas Department of Transportation's in-plant specializes in really big jobs—to be specific, high-volume 22x36˝ construction documents. Last year the Topeka-based shop output 1,679,100 square feet of these large documents. When it's not handling these projects, though, the 25-employee shop keeps busy printing smaller sized items like training manuals, monthly reports and a KDOT newsletter. To handle these jobs, the in-plant relies heavily on its 30-bin, three-tower C.P. Bourg BST 10 collator. "The best feature on the collator is that it's electronically programmable," notes Bill Crooks, print shop

With new advances, faster paper cutting doesn't have to mean compromised safety. by Chris Bauer Speed isn't everything—not when you're talking about paper cutters. With this equipment, safety comes first, leaving features like speed and productivity to take a back seat. "Safety was really important when we were looking at cutters," remarks Carl Zalaznick, supervisor of Printing Services for Holy Cross Hospital in Florida. "Before the [Swaneck] ProCut 235, we had a really old Challenge. Except for cutting my finger once, we were really lucky that we didn't have any accidents." He says his shop's new cutter makes up for the lack of

Ease of use, automation, reliability, flexibility, versatility and productivity are just a few advances touted by saddle stitcher and booklet maker manufacturers. by CAROLINE MILLER One thing is clear, today's booklet makers and saddle stitchers are easier to operate than the models of yesteryear. Features such as air feeding, detectors for misfeeds and doubles, and operator LCD control panels are just some of the innovations found on contemporary machines. "Customers are looking for a machine that will do any job their clients bring them, so the [equipment] has to be versatile," says Donna Hall, advertising manager for MBM Corp. "They want to turn jobs

Despite the economic downturn, many printers made the trip to New York to see the latest in on-demand printing technologies. by Bob Neubauer With print sales predicted to be relatively flat in 2002, it was encouraging to see the exhibit floors of the ninth annual On Demand Conference fairly busy with attendees. According to conference organizers, nearly 19,000 "industry professionals from around the world" were in attendance. Though the number of exhibitors (150+) was down from last year (200), the event still drew a number of in-plants to New York's Jacob Javits Center, to do some serious looking—and even purchasing. Still, all was

Purchasing a new floor-model folder with automation features can lower your operating costs and improve the quality of your folds. by MARK SMITH WHEN BUSINESS conditions get tight, it's natural to think about hunkering down and waiting for the market to turn around. This may hardly seem like the right time to make a significant investment in new equipment. However, doing just that can provide both short- and long-term benefits. Postpress operations are prime targets for performance improvement, since they traditionally have been labor-intensive and highly mechanical. Folding falls into that category. Purchasing a new floor-model folder with automation features can provide a big

By replacing older stitching and binding equipment with new models, in-plants are bringing new business into their shops. by Bob Neubauer It wasn't the automation. It wasn't the ease of use, either. No, the biggest benefit the Heidelberg ST 90 saddle stitcher brought to Minnesota Life Graphic Services was new business, according to manager Tom Neckvatal. "It opened up the doors for us to do work we couldn't do before," he says. With the ST 90, the in-plant could saddle stitch 96-page books, plus covers. This meant jobs like annual reports, catalogs and manuals were now well within the capabilities of the

Print 01 featured numerous innovations in prepress, offset and bindery technologies. Find out all about them in part two of our show report. &002;by Bob Neubauer Walking the show floor at Print 01 was a printer's dream. Presses were churning out color posters, software was being demonstrated on large screens for small crowds, books were being folded, stitched and trimmed—wherever you looked, something was happening. Though the September 11 attacks brought the show to a halt, show management said about 66,300 people attended overall. Vendors reported a number of sales. Heidelberg's NexPress subsidiary sold more than 70 NexPress 2100 presses, part of

Today's folding equipment must do more than simply fold paper. In-plants want additional features to help them keep pace. by ERIK CAGLE ACCESSORIES ARE to folding machines what cherries are to cheesecake—sweet. Printers still want folders that are easy to operate, with short setup times, but auxiliary equipment for scoring, slitting, perforating, gluing and plow folding can greatly augment the humble folder. The aforementioned features are among the most requested by customers, according to Wayne Pagel, president and owner of KEPES. He believes a vacuum table that allows product sampling, and plow folds with gluing to close the product are also sought after.

To compete in the future, you must start providing customers with non-paper-based services today. LAST YEAR at the On Demand Digital Printing & Publishing conference, the unofficial theme of the show was dotcom fever. Now that the fever has broken, the big bang buzz is all about paperless communication. But this isn't your father's "paperless office of the future," mind you. This is different. In the past, when the term "paperless office" was first being bandied about like a baby at a bridal shower, the term reflected the hazy euphoria associated with early computing. This time around, having had the benefit of a

In-plants want a better way to profitably produce low-volume saddle-stitched jobs. Collators with in-line stitching, folding and trimming may be the answer. Traditionally, in-plant printers have produced their saddle-stitched products using the time-honored method of printing multiple-up on a large-format press, taking the product off-line for perforating and signature folding, then loading the eight-, 16- or 32-page signatures into a saddle-gathering machine, where they are gathered and stitched. The final step—three-side trimming—is completed in-line or off-line. This approach works fine for longer run lengths, where you can amortize the cost for longer setup time over tens of thousands of units. But run lengths